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Industrie 4.0 has brought about significant changes in industrial operations, processing, management, and analytics leading to increased efficiency and cost savings. It has become essential for industries to adopt modern automated technology to enhance their business growth. IoT devices streamline the supply chain process by connecting the dots between manufacturers, products, and consumers.
Transformation of Industries to a smart industries through embedded IoT devices have a significant impact on the manufacturing sector in terms of profit, efficiency and productivity.
Statista data illustrates exponential growth from over $544 billion in 2022 to a projected $3.3 trillion by 2030. According to a report by Tech Sci Research, the Indian IoT market is expected to grow at a rate of 13.81% by the Financial Year 2027, reaching $11,573.16 million.
Real-time monitoring of critical industrial operating parameters such as temperature, pressure through IoT devices enhances process efficiency.
IoT enables product quality enhancement through intensive data analysis.
IoT facilitates Supply chain management for smooth distribution and transportation of manufactured products
IoT devices enable predictive maintenance for industrial equipments. According to the ARC group study, 82% of equipment failures occur randomly but can be mitigated with appropriate digital data, analytics and prediction.
IoT also facilitates entire industrial management including employee management, waste management, product management, customer management, data-driven decision-making and Improved workplace safety.
Variety of sensors can be interagted to monitor different operations in manufacturing sector complete transformation towards automation. These are
Monitoring of process and operational temperature
TemperatureMonitoring level of pressure of industrial process
PressureSmoke sensors along with alarm is essential to avert any gas leaks or fire
Smoke sensorsIdentification of wear and tear of industrial metallic objects
Proximity SensorsLoad cell, strain gauge sensors are used in industries to control machinery and processes.
Force sensorsTo sense the flow of liquids/gases through the pipe
Flow sensorsOptical sensor allows it to detect the proximity of a target object and perform various stages in industrial automation.
Optical sensorsTo detect objects that are either moving or can change their position
Motion and position sensorsRadar, thermal imaging devices, sonar provides visual data for monitoring and inspecting products and equipment.
Image sensors
GYRFALCON IoT sensor gateways have the capabilities to streamline the industrial process and management through automated technology, enhancing businesses’ competitiveness. Our current range of devices such as asset tracker, sensor gateways (Temperature, humidity) and UPS monitoring gateways enable industries to boost revenues by reducing operational costs, enhancing productivity and ultimately saving expenses. Our IoT monitoring solutions help you generate data over which critical Predictive Maintenance and Preventive Analytics support is built.
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