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Industrie 4.0 has brought about significant changes in industrial operations, processing, management, and analytics leading to increased efficiency and cost savings. It has become essential for industries to adopt modern automated technology to enhance their business growth. IoT devices streamline the supply chain process by connecting the dots between manufacturers, products, and consumers.

Impact 

Transformation of Industries to a smart industries through embedded IoT devices have a significant impact on the manufacturing sector in terms of profit, efficiency and productivity.

Market Trend

Statista data illustrates exponential growth from over $544 billion in 2022 to a projected $3.3 trillion by 2030. According to a report by Tech Sci Research, the Indian IoT market is expected to grow at a rate of 13.81% by the Financial Year 2027, reaching $11,573.16 million.

Applications

Real-time monitoring of critical industrial operating parameters such as temperature, pressure through IoT devices enhances process efficiency.

IoT enables product quality enhancement through intensive data analysis.

IoT facilitates Supply chain management for smooth distribution and transportation of manufactured products

IoT devices enable predictive maintenance for industrial equipments. According to the ARC group study, 82% of equipment failures occur randomly but can be mitigated with appropriate digital data, analytics and prediction.

IoT also facilitates entire industrial management including employee management, waste management, product management, customer management, data-driven decision-making and Improved workplace safety.

Sensors

Variety of sensors can be interagted to monitor different operations in manufacturing sector complete transformation towards automation. These are

Temperature

Monitoring of process and operational temperature

Temperature
Pressure

Monitoring level of pressure of industrial process

Pressure
Smoke sensors

Smoke sensors along with alarm is essential to avert any gas leaks or fire

Smoke sensors
Proximity Sensors

Identification of wear and tear of industrial metallic objects

Proximity Sensors
Force sensors

Load cell, strain gauge sensors are used in industries to control machinery and processes.

Force sensors
Flow sensors

To sense the flow of liquids/gases through the pipe

Flow sensors
Optical sensors

Optical sensor allows it to detect the proximity of a target object and perform various stages in industrial automation.

Optical sensors
Motion and position sensors

To detect objects that are either moving or can change their position

Motion and position sensors
Image sensors

Radar, thermal imaging devices, sonar provides visual data for monitoring and inspecting products and equipment.

Image sensors

Our Solution

GYRFALCON IoT sensor gateways have the capabilities to streamline the industrial process and management through automated technology, enhancing businesses’ competitiveness. Our current range of devices such as asset tracker, sensor gateways (Temperature, humidity) and UPS monitoring gateways enable industries to boost revenues by reducing operational costs, enhancing productivity and ultimately saving expenses. Our IoT monitoring solutions help you generate data over which critical Predictive Maintenance and Preventive Analytics support is built.